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Custom Made Special Indexable Cutting Tools & Tool Holders

Tailored Precision for Your Unique Manufacturing Needs

Custom Indexable Cutting Tools are non-standard tools specially designed and manufactured based on the customer’s specific machining requirements. Unlike standard tool holders, when dealing with deep cavities, internal holes, complex surfaces, or interference zones, custom tool holders can be made with specific bends, angles, or neck shapes, perfectly avoiding obstacles and reaching the machining area directly.

A single custom tool can often replace a combination of multiple standard tools, reducing tool changeovers, and making them particularly suitable for high-volume production where quality control and stability are critical. Whether it’s the tool holder (body) or the insert, Sundi offers custom solutions to meet the demands of special part shapes, complex machining processes, or specific machine tool requirements.

ПРОДУКЦИЯ

Below are some examples of our Custom Indexable Cutting Tools designed and manufactured to meet specific customer needs. These tools are tailored for applications requiring high precision and efficiency, particularly in complex machining tasks. Whether you need specialized tool holders, inserts, or a combination of both, we provide custom solutions that cater to deep cavities, irregular shapes, interference areas, and more.

ЧАСТО ЗАДАВАЕМЫЕ ВОПРОСЫ

How long does it take to customize a set of special indexable cutting tools and tool holders?

The timeline depends on the complexity of the design, typically ranging from 2 to 8 weeks. Simpler non-standard tool holders may be faster, while entirely new tools involving complex geometry, special materials, or multiple rounds of testing and validation may take longer. A detailed timeline will be provided at the project kickoff.

Are custom tools very expensive? How do you evaluate the return on investment?

While the initial cost of custom tools is higher than standard tools, the return on investment should be evaluated based on total production costs. Custom tools improve machining efficiency, reduce tool change and setup times, lower scrap rates, extend tool life, and reduce machine downtime, all of which quickly offset the initial cost and provide long-term benefits.

How do you ensure the quality and reliability of custom tools and tool holders?

We ensure quality by:

  1. Using high-quality materials such as premium alloy steels and 7075 series aluminum alloys, along with specialized coatings;

  2. Five-axis grinding for precision;

  3. Rigorous factory inspections, including dimensional and dynamic balancing tests;

  4. Providing detailed cutting parameter recommendations and, when possible, conducting trial cuts for validation.

Are the inserts used in custom tools also special?

In most cases, we prioritize standard indexable inserts to control long-term usage costs. Custom inserts are only considered when standard inserts cannot meet the specific geometry or cutting requirements. This will be clearly outlined in the proposal and discussed with you before proceeding.

How do we start a custom project? What’s the first step?

The first step is easy: simply связаться с нами. You can reach out via phone, email, or our website form to share your machining challenges. Our application engineers will engage in detailed technical discussions to determine whether custom solutions are the best path forward, and then we’ll initiate the next steps.

Wuxi Sundi Precision Tools Co.,LTD

Наша команда готова помочь вам! Мы предлагаем индивидуальные решения для удовлетворения ваших уникальных потребностей. Свяжитесь с нами, чтобы узнать больше.

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Контактная форма SUNDI
Наш официальный сайт — www.sundicuttingtools.com . Пожалуйста, будьте осторожны с поддельными сайтами и совершайте все транзакции через электронную почту с этого домена.
Контактная форма SUNDI

Вставки PCD

Вставки PCBN

Цельные пластины из КНБ (Solid CBN Inserts)

Фрезерная фреза PCD

Сверлильные инструменты PCD

PCD развертка

Алмазный специальный инструмент

Комоды Diamond