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Insertos de Ranurado de PCD
¿Tiene problemas con el desgaste rápido de la herramienta, el filo de aportación (filo recrecido) o acabados superficiales deficientes durante las operaciones de ranurado?
Los insertos de ranurado de PCD de Sundi utilizan tecnología avanzada de diamante policristalino para ofrecer una vida útil de la herramienta de 20 a 50 veces superior a la de las herramientas de metal duro estándar. Diseñados específicamente para ranurar aleaciones de aluminio, cobre, latón y plásticos abrasivos, Sundi garantiza estabilidad dimensional y un rendimiento constante de alta precisión.
Versatile Grooving Solutions by Sundi
We offer a comprehensive range of PCD Grooving Inserts tailored to various machining needs, whether you are performing external, internal, or face grooving.
External Grooving: Rigid insert designs for heavy-duty grooving in automotive components.
Internal Grooving: Vibration-dampening geometries for deep bore grooving.
Face Grooving: Specialized holders and inserts for precise face grooving operations.
Profile Grooving: Custom Sundi PCD profiles for complex groove shapes and specific contours.
Ideal Materials for Sundi PCD Grooving Tools
Tenga en cuenta lo siguiente: Insertos de Ranurado de PCD are strictly designed for non-ferrous materials. Using them on ferrous metals (Iron/Steel) will cause rapid chemical wear and failure.
Aluminum Alloys: Perfect for grooving pistons, wheels, gearboxes, and aerospace structural parts.
Copper & Brass: Ideal for grooving electronic connectors, fittings, and commutators.
Carbon Fiber (CFRP): Clean cutting without delamination during grooving.
Engineering Plastics: Smooth finishes for PEEK, Acrylic, and Nylon grooving.
- Gran resistencia al desgaste
- Reducir el tiempo de máquina
- Rendimiento estable
- Fácil de usar
Why Choose Sundi PCD for Your Grooving Applications?
When it comes to grooving non-ferrous materials, standard tools often fail due to built-up edge (BUE) and rapid abrasion. Sundi PCD Grooving Inserts solve these challenges.
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1. Unmatched Wear Resistance in Abrasive Grooving
High-silicon aluminum (Si > 12%), commonly used in automotive pistons, is notoriously abrasive. Sundi PCD grooving grades maintain a sharp cutting edge significantly longer, ensuring that your grooving width and tolerances remain stable over thousands of parts.
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2. Mirror-Finish Grooving Quality
Achieve a surface roughness of Ra 0.4 or better. The ultra-low friction coefficient of our diamond tips prevents chips from welding to the tool during the grooving process. This eliminates galling and ensures a pristine, mirror-like finish on the groove walls and bottom.
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3. High-Speed Grooving Capability
Boost your productivity. Sundi PCD allows for significantly higher cutting speeds (Vc) in grooving cycles compared to carbide, reducing cycle time and increasing your daily throughput.
Technical Specifications for PCD Grooving
Sundi PCD Grooving Inserts are compatible with standard ISO holders and specialized grooving systems.
| Característica | Specification | Benefit for Grooving |
| Material | Premium Grade PCD (Polycrystalline Diamond) | Extreme hardness for abrasive grooving. |
| Groove Widths | 0.5mm – 8.0mm (Customizable) | Flexibility for various grooving tasks. |
| Edge Prep | Sharp / T-Land / Honed | Optimized for finish or rough grooving. |
| Refrigerante | High-Pressure Coolant Compatible | Excellent chip evacuation in deep grooving. |
| Aplicación | Non-Ferrous Metals & Non-Metals | Dedicated to Aluminum, Copper, Plastic. |
Ready to Optimize Your Grooving Process?
Stop settling for frequent tool changes and inconsistent groove quality. Switch to Sundi PCD Grooving Inserts today and experience the difference in precision and longevity.
PREGUNTAS FRECUENTES
Preguntas y respuestas más frecuentes
A: In high-silicon aluminum applications, a Sundi PCD Grooving Insert can last 20 to 50 times longer than a coated carbide insert. This significantly reduces machine downtime associated with changing tools during high-volume grooving.
A: No. PCD (Diamond) reacts with the carbon in steel at high cutting temperatures. For steel grooving, please view our CBN Grooving range.
A: Yes! We specialize in custom PCD Grooving tools. If you need a specific full-radius, chamfered, or profiled grooving insert, simply send us your drawing.