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PCD Inserts
Your reliable partner in precision machining — Sundi, a professional PCD insert manufacturer delivering durable, high-quality tools for global industries.
Polycrystaline Diamond Inserts Overview
What is a PCD Insert?
A PCD insert refers to a cutting tool insert made with polycrystalline diamond (PCD). It is produced by firmly bonding or sintering a diamond layer onto a carbide substrate, combining extreme hardness and wear resistance with strength and stability.
Polycrystalline diamond (PCD) Overview
Polycrystalline diamond (PCD) is a highly durable material known for its long cutting lifespan, ability to work at high cutting speeds, and outstanding performance in processing non-ferrous materials like aluminum and composites.
PCD Tipped Inserts Applications
PCD tipped inserts are widely used for high-efficiency machining of aluminum alloys, copper alloys, carbon fiber, composites, and other non-ferrous materials. Compared with conventional carbide inserts, PCD inserts offer significantly longer tool life, higher machining efficiency, and superior surface quality, making them an ideal choice for industries such as automotive, aerospace, electronics, and precision manufacturing.
Advantages Of Using PCD Inserts
PCD tools are highly wear-resistant and fairly durable for cutting through the toughest materials. Carbide bases add strength and stability to the structure, and PCD tools are ideal for precision cutting. The fine finish obtained by PCD polishing is often referred to as a “diamond” finish. Because PCD tools are so durable, they retain sharp edges much longer than traditional tools and have an excellent lifespan while maintaining high cutting and polishing accuracy. They can also be used to cut material at high speeds, increasing removal rates and reducing the time required to complete machining tasks.
When it comes to machining non-ferrous and non-metal materials, PCD turning inserts is the great choice for the following material application:
Indexable PCD inserts for Diverse Machining Needs
We offer a wide range of indexable PCD inserts, and we can also produce inserts suitable for your tools based on the ISO designation key and the tool’s application and material performance.
Our PCD cutting inserts are commonly used for turning, milling boring, grooving, threading and replaceable tooling systems.
User Case PCD Inserts
PCD Inserts for Aluminum Alloy Wheels
1.6 x
50 x
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A356.2 Aluminum Alloy
working material
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HB95-105
Workpiece Hardness
-
Finish Machining
Application
-
Surface & Inner Diameter
Machine Area
PCD Inserts for copper shaft
1.5 x
60 x
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C36000
working material
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HRB 78-85
Workpiece Hardness
-
Rough & Finish Machining
Application
-
Outer Diameter & Shaft Length
Machine Area
Why choose SUNDI as your PCD inserts manufacturer
SUNDI, an ISO 9001-2015 certified PCD inserts manufacturer, is dedicated to providing customers with high-quality PCD tools. From raw materials to finished products, we cover every step of the process. Our professional technical team is here to assist you throughout the entire journey, from design to application.
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Cost Reduction
Save 50-70% compared to carbide inserts, with support for repeated grinding and higher utilization.
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High-Quality Materials
We use premium PCD materials from Element Six (E6) in the UK for better durability and longer tool life.
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Experienced Team
Our engineers and skilled workers have years of experience, ensuring top-quality products.
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Advanced Equipment
Equipped with multiple grinding machines, vacuum brazing furnaces, and laser cutting for precise manufacturing.
The PCD Material Behavior
The PCD Material Behavior chart outlines the chip resistance, abrasion resistance, and machining parameters for different PCD grades.
PCD-002
Excellent surface finishes for
PCD-010
High abrasion resistance and fine surface finishes for
PCD-025
General-purpose machining for
PCD-030+
High abrasion and impact resistance for
| Work Material | Grade | Cutting Speed(m/min) | Feed(mm/rev) | Depth of Cut(mm) |
|---|---|---|---|---|
| Al alloy(4-9%Si) | PCD010 | 800-2500 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(9-14%Si) | PCD 010 PCD025 | 600-1300 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(14-18%Si) | PCD 010 PCD025 | 300-600 | 0.1-0.3 | 0.05-0.3 |
| Tungsten Carbide | PCD025 PCD302 | 10-30 | 0.05-0.2 | 0.02-0.5 |
| Woods | PCD010 | 1000-5000 | 0.1-0.5 | 0.2-5.0 |
| Cu alloy | PCD010 | 600-1000 | 0.05-0.2 | 0.05-3.0 |
| Plastic ,FPR | PCD010 PCD 025 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
| Graphite | PCD025 PCD302 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
frequently asked questions for PCD Insers and catalogs
FAQ
Most frequent questions and answers
Generally no. PCD reacts with ferrous materials at high temperature and wears fast. For cast iron, choose CBN inserts.
The delivery time depends on the complexity of the PCD inserts, the size of the tool, and the purchase quantity. We typically need around 15-20 days to complete them.
We conduct 100% full-size inspections and generate detailed inspection reports. The tools will be shipped to you along with the inspection report.
Yes, we can customize PCD inserts according to the customer’s requirements to ensure they meet specific machining needs.
PCD inserts are relatively more expensive, but due to their longer lifespan and higher machining efficiency, they are a more cost-effective choice in the long run.
You can contact us via email, or our online platform with the specifications and quantity of the required tools. We will provide you with a quote and confirm the order.
Yes, we offer comprehensive after-sales service, including technical support, product repair, and maintenance advice.
Once the order is confirmed, cancellation and returns will be negotiated on a case-by-case basis. If the product has quality issues, we will offer a return or exchange service.
We have strict production planning and supply chain management systems in place to ensure timely delivery. If there are any unforeseen delays, we will inform the customer in advance and provide solutions.
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