PCD Square End Mill
PCD edges for precision slotting and 90° profiling in non-ferrous materials.
View DetailsPCD MILLING FOR PRODUCTION
PCD End Mills & Custom Milling Cutters
PCD end mills and custom milling cutters for automotive, aerospace and precision components made from aluminum, copper, CFRP, GFRP or graphite. Typical work includes faces, shoulders, slots, profiles and formed surfaces.
Where PCD Milling Fits Your Application
The component, material and machining area define the cutter.
Automotive and aerospace aluminumPCD end mills and face cutters support repeat production of surfaces, shoulders and slots where tool life and finish must remain stable.
CFRP and GFRP profilesPCD cutting edges resist abrasive fiber wear on composite profiles and formed surfaces.
Special parts need project cuttersCustom cutters are developed from the part drawing, machining area, machine interface and required output.
To Get Started:Share the component drawing, material, machining area and machine interface.
- Automotive Aluminum Milling
- Aerospace Component Milling
- Composite Profile Milling
- Custom Cutter Projects
Products
At Sundi, we provide a complete line of PCD end mills, ranging from standard tipped square and ball nose tools to solid nib cutters. Beyond our standard offerings, we excel in engineering custom, high-efficiency tools designed specifically for your unique machining challenges. Whether you are cutting aerospace aluminum or automotive components, our tailored solutions are built to maximize your production efficiency.
Standard PCD End Mills
PCD Ball Nose End Mill
Ball nose cutters for 3D contouring and finishing complex curved surfaces.
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PCD Solid Nib End Mill
Solid PCD heads for small-diameter machining and precision finishing of tight corners.
View DetailsCustomized & High-Efficiency Tools
PCD T-Slot Cutter
Custom PCD cutters for T-slots, undercuts and fluid channels in non-ferrous materials.
View DetailsPCD Bell & Profile Milling Cutter
Custom PCD bell cutter for external circular interpolation milling.
View DetailsPCD Indexable Face Milling Cutter
Cost-effective indexable design for quick insert replacement.
View DetailsPCD Monoblock Face Milling Cutter
Integral shank with brazed PCD for stable face milling.
View DetailsThe Advantage of Using PCD End Mill Cutter
We design and manufacture PCD end mills for our clients worldwide. The wide range of our cutting tools serves several industries for precision machining of non-ferrous metals and non-metallic material to achieve the parts requirement finish and accuracy.
When processing copper, zinc, aluminum, and other non-ferrous metals, the processing material is easy to adhere to the cutting tool, therefore, it will result in the working process being hard to go on. Because of the lower friction coefficient and affinity with non-ferrous metals, Our PCD end mills can efficiently prevent the metal from bonding with the tool. Meanwhile, our PCD tool cutting edge deformation is small, and the surface of the workpiece is excellent like polishing.
- High Accuracy and Efficiency
- High-speed Cutting Feed Rate
- Excellent Roughness
- Fewer Process Steps Low cycle time
- Maximum tool life
- Re-grinding to reduce the cost
Choose the Proper PCD End Mill Cutter for Your Application
For decades, our business has concentrated on high-end, precise production. We offer consumers top-tier tool items and technical support solutions through technological innovation and high-quality production services. Sundi’s influence is a result of both our ongoing efforts to promote advanced precision manufacturing applications and our capacity to provide cutting-edge value.
The following materials can be machined using PCD end mills from our experienced engineering team:
AL
Aluminum & Aluminum Alloys
Prevents built-up edge (BUE) in high-speed milling, ensuring precise dimensions and flawless finishes.
Cu
Copper & Copper Alloys
High-efficiency machining that delivers flawless, mirror-like surface finishes for precision components.
CFRP
CFRP (Carbon Fiber Plastics)
Efficiently avoid delamination and fracture defects, and ensure the milling stabilities
GFRP
GFRP (Glass Fiber Plastics)
Extreme abrasion resistance guaranteeing splinter-free cuts and significantly extended tool life.
Ceramic
Ceramic
Abrasion resistance 10 times of ceramic workpieces, small thermal wear resistance during machining.
Gr
Graphite Composites
High size accuracy is guaranteed and the working life can reach 30,000-40,000 pieces.
Why Choose Sundi PCD Milling Cutter
High-Level Qualified Raw Material
Our tungsten carbide bodies are sourced from high-quality companies, and our PCD blades come from E6, ensuring stable cutting performance.
Un-Equal Flutes Design Against the Vibration
Flutes with sharp cutting edges and an uneven design can boost PCD end mill sets' cutting effectiveness by up to 300%.
OEM Service
We welcome you to mark your own logo or packaging.
Advanced Processing Technology
Our factory uses Walter, 5-axis Vollmer, and Zoller machines to ensure consistent dimensions and to prevent tool collision with a chamfered radius.
Optimize Process to Improve Efficiency
The engineering team will design different R Angle specifications according to the requirements of different occasions, to meet the accuracy and ensure lasting tool durability.
Custom-Made Service
We offer customization services based on specific processing workpieces and working conditions.
Connect with the Sundi Tools Sales Team
We will work with you to take your operations to the next level of productivity and profitability.
Contact NowUse Cases of PCD End Mills
PCD End Mill with 6 Flutes
Profile Tolerance
+/-0.02mmPerpendicularity
+/-0.01mmStraightness
+/-0.005mmRoughness
Ra0.6μmParallelism
+/-0.02mmFlatness
+/-0.01mm
- Apply to machine air condition compressor scroll in the auto industry
- Faster cutting speed and Longer tooling working life
- Better surface finish and dimension accuracy
PCD End Milling for Carbon Fiber Sheet
Workpiece
Carbon Fiber SheetMaterial
Carbon Fiber Reinforced Plastic (CFRP)Machining Application
2 axis MillingDiameter Range
Ø3-Ø20
- Avoid the breakage or layered
- Reliable and efficient performance
- Extends tool life, reducing tool sharpening and downtime
- Machining stability when processing CFPR
PCD Milling Cutter for Graphite Composites
Workpiece
Graphite ElectrodeMaterial
GraphiteProduct Application
MoldingSelection
PCD bladeParallelism
+/-0.02mmProfile Tolerance
+/-0.02mm
- Avoid the cutting tool edge preparation
- A suitable geometric angle design Helps reduce tool vibration
- PCD blade with Wear resistance performance greatly extends the tooling life
Connect with the Sundi Tools Sales Team
Sundi Tools has decades of experience in designing and manufacturing customized PCD cutting tools. We have supported leading manufacturers with initial on-site consultations, design assistance, and machining optimization for milling, turning, and drilling processes. Our proven full product life cycle process ensures that our tools can be optimized for maximum efficiency.
Our expertise is not limited to developing cutting tool solutions to improve product quality; we also help clients increase their production efficiency.
Contact NowHow Do We Produce the PCD End Mill Cutter
Step 1 Aalysis and Design
With consumer plenarily communication, Deepens know consumer requirement, According to consumer requirements, including accuracy, roughness, working life. We will fabricate qualified PCD milling tools for different applications.
Step 2 Rough Machining
It mainly includes tool body performing and chip grooves’ making. The manufacturing machining contains CNC turning and milling, cylindrical grinding,5-Axis CNC making the flutes, and heat treatment.
Step 3 Laser Cutting
The laser machine cuts the PCD disk into small, linked blades using software calculations and arrangement. Laser cutting guarantees that each blade is the same size, which is useful for the next stage.
Step4 Vacuum Brazing
Before brazing, we will attach the PCD blades to the brazing grooves using silver solder. They are then placed in a vacuum brazing furnace and baked for 20 minutes at a temperature of 800 degrees. This process ensures that the silver solder is completely melted and securely attached. As a result, the PCD tips will not fall off even during high-speed turning or under strong impact.
Step5 Wire Cutting
Using the 5-axis Due to its great performance, ease of use, and stability, Vollmer Wire Cutting is one of the best ways for generating PCD-forming cutting tools, allowing us to finish all types of difficult PCD milling tool projects. The cold-oil processing environment considerably improves the cutting finish of the blade, and the surface finish can attain Ra0.4. We have three sets of Vollmers on hand to help with any project.
Step 6 Cylindrical Grinding
Sometimes, there is a requirement for smoothness when processing the aluminum holes. Therefore, we need to grind the cutting edge. On the one hand, this process can improve the PCD finish significantly, but on the other hand, a less sharp cutting edge reduces the vibration of the hole wall, Most important of all, tight accuracy to be within 0.002mm after cylindrical grinding.
Step 7 Measure
After completing the wire cutting or grinding process, we will perform a comprehensive test on the tool using Zoller, checking every diameter, angle, and arc. The program must verify all measurements before the tool is passed to our quality control team. For some cutting tools with HSK and BT shanks, a dynamic balance test is required to ensure the PCD milling tool's concentricity is within 0.002mm while rotating.
Step 8 Surface Treatment
This is the final step in the process. Based on the specific requirements of our customers, we offer surface sandblasting or oxidation treatment for PCD milling tools. The main purpose of this process is to ensure a visually appealing surface and prevent rust. Additionally, laser marking is available for different model information as per customer demands.
Frequently Asked Questions and Catalogs
FAQ
How to Get Your Quotation in a Short Time？
Please click the contact form, submit your contact information, then describe your detailed requirements and upload the files with PDF, Dxf, or step. Our professional engineers will contact you within 12 hours
We Are Not Sure If Your Cutting Tools Are Suitable for Our Working
Please do not worry, click the contact form, and please describe your needs in detail, our technical engineer will contact you after receiving it. Free
Do You Have PCD End Mills in Stock
All of our PCD end mills and milling cutters are made-to-order (produced on demand). This ensures that every tool is specifically tailored to match your exact machining requirements, workpiece material, and working conditions.
How Long Can We Receive Our Tools After Placing the Order
The delivery time depends on the complexity of the tool, the size of the tool size, and the purchasing quantity. we usually take about 15-20 days to finish them.
How Do We Ensure That Our Ordering End Mills Are Working Well
Dear customers, We will 100% inspect all dimensions of every PCD end mill before shipment, and generate detailed inspection reports. We will deliver to you together with the tools.
What Kinds of Payment Items Do You Accept
We are a direct tooling manufacturer, and T/T transfer is available. For the sample with a small amount, we can also accept credit cards, papal, western union, etc.
