PCD ball nose end mills
Overview
PCD ball nose end mills are high-precision cutting tools used in various industries to create round-bottomed grooves, contours, and complex shapes. They are ideal for machining non-ferrous metals, plastics, and composites with high precision and accuracy. The polycrystalline diamond (PCD) material used in the ball end mills provides longer tool life and better wear resistance compared to traditional cutting tools. With a variety of sizes and designs available, PCD ball nose end mills offer versatility for different machining needs, providing a professional finish and improved performance.
Mainly Application
PCD ball nose end mills are very adaptable cutting tools developed for the precise milling of non-ferrous metal, composites, polymers, and ceramics. They are widely used for many different kinds of applications in industries such as aerospace, automotive, medical, and tooling, such as:
- Contouring and profiling complex shapes
- Machining parts with curved surfaces or 3D geometries
- Finishing operations for improved surface quality
- Roughing operations for high material removal rates
Our Capabilities
Our company is dedicated to crafting high-precision PCD milling tools for various machining needs. Our advanced equipment and experienced team ensure top-quality tools that provide better performance and increased tool life.
PCD Milling Tools End Mills:
Carbide Milling Tools End Mill :
Advantages Of PCD ball nose end mills
Longer tool life
PCD ball nose end mills are more durable and resistant to wear compared to traditional carbide or HSS end mills, resulting in longer tool life and reduced tool replacement costs.
Reduced machining time
The smooth and consistent cutting action of PCD ball nose end mills reduces machining time by allowing for higher cutting speeds and feeds.
Improved surface finish
PCD ball nose end mills produce a smoother and more consistent surface finish, reducing the need for secondary operations such as polishing or grinding.
Versatility
PCD ball nose end mills can be used for a variety of applications, including contouring, profiling, and slotting in a wide range of materials.
Reduced Chipping
PCD ball nose end mills have a unique design that reduces the chipping and splintering of the material being machined.
Higher precision and accuracy
The precision ground PCD cutting edges of ball nose end mills offer superior cutting performance, allowing for tighter tolerances and higher accuracy in machining.
The Type Of PCD ball nose end mills For Different Applications
product specification
| Work Material | Grade | Cutting Speed(m/min) | Feed(mm/rev) | Depth of Cut(mm) |
|---|---|---|---|---|
| Al alloy(4-9%Si) | PCD010 | 800-2500 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(9-14%Si) | PCD 010 PCD025 | 600-1300 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(14-18%Si) | PCD 010 PCD025 | 300-600 | 0.1-0.3 | 0.05-0.3 |
| Tungsten Carbide | PCD025 PCD302 | 10-30 | 0.05-0.2 | 0.02-0.5 |
| Woods | PCD010 | 1000-5000 | 0.1-0.5 | 0.2-5.0 |
| Cu alloy | PCD010 | 600-1000 | 0.05-0.2 | 0.05-3.0 |
| Plastic ,FPR | PCD010 PCD 025 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
| Graphite | PCD025 PCD302 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
product specification
| Material | Cutting Speed VC(m/min) | Feed Rate (fz/mm/U) | Coolant | |||
|---|---|---|---|---|---|---|
| ∅ 4~6 | ∅ 7~11 | ∅ 12~20 | ||||
| Al-Alloys Si < 1% | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Al-Alloys Si < 12% | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Al-Alloys Si > 12% | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Magnesium Alloys | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Copper Alloys | 150 - 5000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Brass Alloys | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Ti-Alloys | 50 - 400 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Graphite | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| GFRP glass fibre composites | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| CFRP carbon fibe composites | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| PTFE | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| Acrylic | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Thermoplastics,Duroplastics | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
Why Choosing us
Customization
We offer customized PCD milling cutters to match specific customer needs, including size, number of flutes.
Technical expertise
Our team has extensive technical expertise in cutting tools and machining processes, ensuring that our customers receive expert guidance and support.
Competitive pricing
We offer competitive pricing for our high-quality PCD milling cutter, helping to reduce tooling costs for our customers.
Exceptional customer service
We prioritize exceptional customer service and are dedicated to providing our customers with timely, accurate, and friendly support throughout the ordering process and beyond.
PCD ball nose end mills process
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Selecting the appropriate tool
Choose a PCD ball nose end mill with the appropriate size, and number of flutes to match the material and application.
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Setting up the milling machine
Ensure that the milling machine is properly set up, including the proper spindle speed, feed rate, and coolant flow.
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Fixturing the workpiece
Secure the workpiece in the milling machine using clamps, vices, or other holding devices.
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Programming the tool path
Use computer-aided design (CAD) software to program the tool path, specifying the depth of cut, cutting speed, and direction of movement.
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Machining the workpiece
Start the milling machine and move the PCD ball nose end mills along the programmed tool path to remove material from the workpiece. Ensure that the tool is kept cool with the appropriate coolant.
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Inspecting the finished part
After machining, inspect the finished part to ensure that it meets the desired specifications and tolerances.
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Maintenance and cleaning
Properly maintain the PCD ball nose end mills by cleaning it after use and ensuring that it is stored in a safe and dry location.
