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PCD Turning & Boring Inserts
PCD Inserts for Aluminum, Copper & Composites
PCD inserts for high-volume turning, boring and grooving of aluminum alloys, copper alloys and abrasive composites. Supply includes inserts matched to ISO designations, chip-breaker versions and custom cutting edges based on the current insert or part requirement.
Send the current insert code or drawing, workpiece material and required machining result.
Replacing an existing insertISO shape, size, thickness, nose radius and edge condition are matched from the current insert or toolholder.
Aluminum and copper cut differentlyPCD grade, rake and edge preparation are selected around adhesion, finish and cutting stability.
Composites need another edgeFor CFRP, graphite and reinforced plastics, PCD grade and edge condition are set around abrasion and part quality.- Material
- Current insert code
- Toolholder
- Operation
- Cutting data
- Required result
ISO Insert Matching
Aluminum Turning Applications
Composite Wear Control
Custom Edge Preparation
Indexable PCD inserts for Diverse Machining Needs
We offer a wide range of indexable PCD inserts, and we can also produce inserts suitable for your tools based on the ISO designation key and the tool’s application and material performance.
Our PCD cutting inserts are commonly used for turning, milling boring, grooving, threading and replaceable tooling systems.
Advantages Of Using PCD Inserts
PCD tools are highly wear-resistant and fairly durable for cutting through the toughest materials. Carbide bases add strength and stability to the structure, and PCD tools are ideal for precision cutting. The fine finish obtained by PCD polishing is often referred to as a “diamond” finish. Because PCD tools are so durable, they retain sharp edges much longer than traditional tools and have an excellent lifespan while maintaining high cutting and polishing accuracy. They can also be used to cut material at high speeds, increasing removal rates and reducing the time required to complete machining tasks.
When it comes to machining non-ferrous and non-metal materials, PCD turning inserts is the great choice for the following material application:
User Case PCD Inserts
PCD Inserts for Aluminum Alloy Wheels
1.6 x
50 x
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A356.2 Aluminum Alloy
working material
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HB95-105
Workpiece Hardness
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Finish Machining
Application
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Surface & Inner Diameter
Machine Area
PCD Inserts for copper shaft
1.5 x
60 x
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C36000
working material
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HRB 78-85
Workpiece Hardness
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Rough & Finish Machining
Application
-
Outer Diameter & Shaft Length
Machine Area
Why choose SUNDI as your PCD inserts manufacturer
SUNDI, an ISO 9001-2015 certified PCD inserts manufacturer, is dedicated to providing customers with high-quality PCD tools. From raw materials to finished products, we cover every step of the process. Our professional technical team is here to assist you throughout the entire journey, from design to application.
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Cost Reduction
Save 50-70% compared to carbide inserts, with support for repeated grinding and higher utilization.
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High-Quality Materials
We use premium PCD materials from Element Six (E6) in the UK for better durability and longer tool life.
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Experienced Team
Our engineers and skilled workers have years of experience, ensuring top-quality products.
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Advanced Equipment
Equipped with multiple grinding machines, vacuum brazing furnaces, and laser cutting for precise manufacturing.
The PCD Material Behavior
The PCD Material Behavior chart outlines the chip resistance, abrasion resistance, and machining parameters for different PCD grades.
PCD-002
Excellent surface finishes for
PCD-010
High abrasion resistance and fine surface finishes for
PCD-025
General-purpose machining for
PCD-030+
High abrasion and impact resistance for
| Work Material | Grade | Cutting Speed(m/min) | Feed(mm/rev) | Depth of Cut(mm) |
|---|---|---|---|---|
| Al alloy(4-9%Si) | PCD010 | 800-2500 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(9-14%Si) | PCD 010 PCD025 | 600-1300 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(14-18%Si) | PCD 010 PCD025 | 300-600 | 0.1-0.3 | 0.05-0.3 |
| Tungsten Carbide | PCD025 PCD302 | 10-30 | 0.05-0.2 | 0.02-0.5 |
| Woods | PCD010 | 1000-5000 | 0.1-0.5 | 0.2-5.0 |
| Cu alloy | PCD010 | 600-1000 | 0.05-0.2 | 0.05-3.0 |
| Plastic ,FPR | PCD010 PCD 025 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
| Graphite | PCD025 PCD302 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
frequently asked questions for PCD Insers and catalogs
FAQ
Most frequent questions and answers
The delivery time depends on the complexity of the PCD inserts, the size of the tool, and the purchase quantity. We typically need around 15-20 days to complete them.
Yes, we can customize PCD inserts according to the customer’s requirements to ensure they meet specific machining needs.
Yes, we can customize PCD inserts according to the customer’s requirements to ensure they meet specific machining needs.
PCD inserts are relatively more expensive, but due to their longer lifespan and higher machining efficiency, they are a more cost-effective choice in the long run.
You can contact us via email, or our online platform with the specifications and quantity of the required tools. We will provide you with a quote and confirm the order.
Yes, we offer comprehensive after-sales service, including technical support, product repair, and maintenance advice.
Once the order is confirmed, cancellation and returns will be negotiated on a case-by-case basis. If the product has quality issues, we will offer a return or exchange service.
We have strict production planning and supply chain management systems in place to ensure timely delivery. If there are any unforeseen delays, we will inform the customer in advance and provide solutions.
Wuxi Sundi Precision Tools Co.,LTD
- +86 18168312921
- +86 18168312921
- +86 18951588639
- info@sundicuttingtools.com
Our team is here to help you! We provide personalized solutions to meet your unique needs. Contact us to learn more.