PCD TURNING & BORING INSERTS
PCD Inserts for Aluminum, Copper & Composites
PCD inserts for high-volume turning, boring and grooving of aluminum alloys, copper alloys and abrasive composites. Supply includes inserts matched to ISO designations, chip-breaker versions and custom cutting edges based on the current insert or part requirement.
How to Match Your PCD Insert to the Material and Cut
Send the current insert code or drawing, workpiece material and required machining result.
To Get Started:Share the material, current insert code, toolholder and required machining result.
- ISO Insert Matching
- Aluminum Turning Applications
- Composite Wear Control
- Custom Edge Preparation
Indexable PCD Inserts for Diverse Machining Needs
We offer a wide range of indexable PCD inserts, and we can also produce inserts suitable for your tools based on the ISO designation key and the tool’s application and material performance.
Our PCD cutting inserts are commonly used for turning, milling boring, grooving, threading and replaceable tooling systems.
PCD Turning Inserts for Non-Ferrous Machining
APPLICATIONS
PCD Insert Applications
Typical application examples include aluminum, copper, plastics and graphite. The examples shown are not exhaustive and do not define the full machining capabilities of PCD inserts. Suitability depends on the material grade, workpiece and cutting conditions.
Aluminum Machining
Turning aluminum and aluminum-alloy components
Copper Machining
Turning copper and copper-alloy components
Plastics & Acrylic
Precision turning of plastic and acrylic parts
Graphite Machining
Turning graphite components and profiles
Advantages of Using PCD Inserts
PCD tools are highly wear-resistant and fairly durable for cutting through the toughest materials. Carbide bases add strength and stability to the structure, and PCD tools are ideal for precision cutting. The fine finish obtained by PCD polishing is often referred to as a “diamond” finish. Because PCD tools are so durable, they retain sharp edges much longer than traditional tools and have an excellent lifespan while maintaining high cutting and polishing accuracy. They can also be used to cut material at high speeds, increasing removal rates and reducing the time required to complete machining tasks.
Materials & Applications
When it comes to machining non-ferrous and non-metal materials, PCD turning inserts is the great choice for the following material application:
User Case PCD Inserts
PCD Inserts for Aluminum Alloy Wheels
PerformanceCompare with other brands
1.6 x
Tooling LifeCompare with Carbide Inserts
50 x
A356.2 Aluminum Alloy
working materialHB95-105
Workpiece HardnessFinish Machining
ApplicationSurface & Inner Diameter
Machine Area
PCD Inserts for Copper Shaft
PerformanceCompare with other brands
1.5 x
Tooling LifeCompare with carbide Inserts
60 x
C36000
working materialHRB 78-85
Workpiece HardnessRough & Finish Machining
ApplicationOuter Diameter & Shaft Length
Machine Area
Connect with the Sundi Tools Sales Team
Why Choose SUNDI as Your PCD Inserts Manufacturer
SUNDI, an ISO 9001-2015 certified PCD inserts manufacturer, is dedicated to providing customers with high-quality PCD tools. From raw materials to finished products, we cover every step of the process. Our professional technical team is here to assist you throughout the entire journey, from design to application.
Cost Reduction
Save 50-70% compared to carbide inserts, with support for repeated grinding and higher utilization.High-Quality Materials
We use premium PCD materials from Element Six (E6) in the UK for better durability and longer tool life.Experienced Team
Our engineers and skilled workers have years of experience, ensuring top-quality products.Advanced Equipment
Equipped with multiple grinding machines, vacuum brazing furnaces, and laser cutting for precise manufacturing.
The PCD Material Behavior
The PCD Material Behavior chart outlines the chip resistance, abrasion resistance, and machining parameters for different PCD grades.
PCD-002
PCD-010
PCD-025
PCD-030+
PCD-002 Grade 2μmChip Resistance
PCD-010 Grade 10μm
PCD-025 Grade 25μm
PCD-030+ Grade 2-30μm
PCD-002 Grade 2μmAbrasion Resistance
PCD-010 Grade 10μm
PCD-025 Grade 25μm
PCD-030+ Grade 2-30μm
| Work Material | Grade | Cutting Speed(m/min) | Feed(mm/rev) | Depth of Cut(mm) |
|---|---|---|---|---|
| Al alloy(4-9%Si) | PCD010 | 800-2500 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(9-14%Si) | PCD 010 PCD025 | 600-1300 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(14-18%Si) | PCD 010 PCD025 | 300-600 | 0.1-0.3 | 0.05-0.3 |
| Tungsten Carbide | PCD025 PCD302 | 10-30 | 0.05-0.2 | 0.02-0.5 |
| Woods | PCD010 | 1000-5000 | 0.1-0.5 | 0.2-5.0 |
| Cu alloy | PCD010 | 600-1000 | 0.05-0.2 | 0.05-3.0 |
| Plastic ,FPR | PCD010 PCD 025 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
| Graphite | PCD025 PCD302 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
Connect with the Sundi Tools Sales Team
Frequently Asked Questions for PCD Insers and Catalogs
FAQ
What Is the Delivery Time for PCD Inserts?
The delivery time depends on the complexity of the PCD inserts, the size of the tool, and the purchase quantity. We typically need around 15-20 days to complete them.
How Do You Ensure the Quality of PCD Inserts?
Yes, we can customize PCD inserts according to the customer’s requirements to ensure they meet specific machining needs.
Can PCD Inserts Be Customized?
Yes, we can customize PCD inserts according to the customer’s requirements to ensure they meet specific machining needs.
What Is the Price of PCD Inserts?
PCD inserts are relatively more expensive, but due to their longer lifespan and higher machining efficiency, they are a more cost-effective choice in the long run.
How Do I Place an Order?
You can contact us via email, or our online platform with the specifications and quantity of the required tools. We will provide you with a quote and confirm the order.
Do You Offer After-Sales Service?
Yes, we offer comprehensive after-sales service, including technical support, product repair, and maintenance advice.
What Is the Order Cancellation and Return Policy?
Once the order is confirmed, cancellation and returns will be negotiated on a case-by-case basis. If the product has quality issues, we will offer a return or exchange service.
How Do You Ensure On-Time Delivery?
We have strict production planning and supply chain management systems in place to ensure timely delivery. If there are any unforeseen delays, we will inform the customer in advance and provide solutions.
