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PCD Drill Reamer
At Sundi Cutting Tools, our PCD Drill Reamers integrate both drilling and reaming functions into a single tool, offering exceptional performance and precision in advanced machining applications. With the superior wear resistance of Polycrystalline Diamond (PCD) material and an integrated design, these tools deliver significant advantages in precision machining, especially for non-ferrous metals and composite materials.
Typical Applications:
Aerospace: Ideal for machining lightweight alloys and composite materials used in aerospace components, requiring high precision and wear resistance.
Automotive: Perfect for engine components and transmission systems made from non-ferrous metals, enhancing efficiency and tool life.
Electronics and Precision Manufacturing: Suitable for CFRP, GFRP, and other composite materials used in electronics, mold making, and other industries requiring precise hole dimensions and high surface quality.
General Manufacturing: Versatile for a wide range of machining applications, especially when working with challenging materials that require high precision and durability.
Looking to improve your machining efficiency with high-precision tools?
Contact Sundi Cutting Tools today to learn more about our PCD Drill Reamers and how they can optimize your machining processes.
- High wear resistance
- Reduce the machine time
- Stable Performance
- Easy to use
The Features of PCD Drill Reamer
Integrated Drilling and Reaming Structure:
The PCD drill reamer combines a drilling edge (responsible for roughing and removing the majority of material) and a reaming edge (ensuring precise hole dimensions and surface finish) in one tool. This allows for two operations in a single clamping, eliminating the need to change tools and significantly improving workflow efficiency.
Extremely Long Tool Life
PCD material offers wear resistance that is 50-100 times greater than carbide, significantly extending tool life. When machining soft materials like aluminum alloys, tool life can be extended by multiple times, reducing the frequency of tool changes and lowering tool procurement costs.
Optimized for Specific Materials
Designed for machining non-ferrous metals and composite materials, PCD drill reamers are especially suitable for materials like aluminum alloys, copper alloys, magnesium alloys, carbon fiber reinforced plastics (CFRP), and glass fiber reinforced plastics (GFRP), ensuring high-quality performance in demanding materials.
Enhanced Machining Efficiency
The integrated design eliminates the need for tool changes and reduces the time spent on process switching, machine downtime, and setup errors. Additionally, these reamers can accommodate higher cutting parameters (such as higher cutting speeds), resulting in a 30-50% increase in overall machining efficiency.