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Bits de fresa em espiral de corte descendente
As brocas de tupia em espiral de corte descendente são concebidas com uma geometria helicoidal inversa (corte à direita, espiral à esquerda). Ao contrário das brocas normais de corte ascendente que puxam o material para cima, as ranhuras de corte descendente empurram ativamente as aparas de madeira e o pó para baixo, para a zona de corte. Esta ação mecânica única exerce uma força de compressão contínua para baixo na superfície superior da peça de trabalho.
Ao cortar para baixo através das fibras da madeira, a broca de corte descendente mantém firmemente os delicados folheados de topo, laminados finos e melamina no lugar durante o ciclo de maquinação CNC. Isto elimina completamente o risco de lascar, estilhaçar ou rasgar a borda superior, deixando um acabamento de superfície superior impecavelmente limpo e imaculado.
Aplicações versáteis
Operações indicadas: Dado raso, ranhura de superfície, trabalho de incrustação de precisão, fresagem de materiais de folha fina e dimensionamento de painéis laminados.
Materiais indicados: Melamina de dupla face, contraplacado folheado, laminados de superfície delicada e plásticos flexíveis finos.
Nota sobre a seleção de ferramentas: Para aplicações que requerem ranhuras cegas profundas, evacuação máxima de aparas verticais ou um acabamento limpo na fundo do material, explore a nossa [Bits de fresa em espiral para corte ascendente]..
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Descrição
Características técnicas e vantagens
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Proteção máxima da extremidade superior
O vetor de corte descendente actua como um grampo localizado diretamente na aresta de corte. Isto evita que os revestimentos de superfície frágeis se levantem ou se separem da placa central, garantindo um acabamento perfeito no lado visível do material.
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Maior fixação da peça de trabalho
Uma vez que a força axial empurra o material para baixo, contra a placa de recolha de amostras CNC, as brocas de corte descendente são excecionalmente eficazes para fresar peças pequenas, finas ou flexíveis que, de outra forma, poderiam ser levantadas pela perda de sucção do vácuo ou pela força de tração de uma broca de corte ascendente.
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Limitação da folga das aparas (limite da velocidade de avanço)
Uma vez que as limalhas são forçadas para baixo no corte, as brocas de corte descendente não podem evacuar os resíduos tão eficazmente como as ferramentas de corte ascendente. Ao fresar ranhuras cegas profundas, esta folga restrita pode causar acúmulo de cavacos e acúmulo de calor. Por isso, os operadores CNC devem programar taxas de avanço mais lentas ou utilizar várias passagens rasas para cortes mais profundos.
Princípio de funcionamento da geometria da espiral de corte descendente
Especificação:
Seguem-se algumas dimensões habitualmente utilizadas como referência. Se necessitar de outras especificações ou formas personalizadas, não hesite em contactar-nos contacte-nos.
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| Código do artigo | Diâmetro exterior | Comprimento da flauta | Comprimento total | Diâmetro da haste |
|---|---|---|---|---|
| WD-1-0312 | 3 | 12 | 38 | 3 |
| WD-1-D317 | 3.175 | 17 | 38 | 3.175 |
| WD-1-0422 | 4 | 22 | 50 | 4 |
| WD-1-0525 | 5 | 25 | 50 | 5 |
| WD-1-0632 | 6 | 32 | 60 | 6 |
| WD-1-D642 | 6.35 | 42 | 76 | 6.35 |
| WD-1-D732 | 7.9 | 32 | 60 | 7.9 |
| WD-1-0842 | 8 | 42 | 70 | 8 |
| WD-1-D962 | 9.525 | 62 | 101 | 9.525 |
| WD-1-10100 | 10 | 100 | 150 | 10 |
| WD-1-1280 | 12 | 80 | 120 | 12 |
| WD-1-D1255 | 12.7 | 55 | 101 | 12.7 |
| WD-2-0328 | 3 | 28 | 50 | 3 |
| WD-2-D328 | 3.175 | 28 | 50 | 3.175 |
| WD-2-0425 | 4 | 25 | 50 | 4 |
| WD-2-D625 | 6.35 | 25 | 60 | 6.35 |
| WD-2-0862 | 8 | 52 | 80 | 8 |
| WD-2-10100 | 10 | 100 | 150 | 10 |
| WD-2-D1262 | 12.7 | 62 | 115 | 12.7 |
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Pedido de Orçamento para Bits de Tupia em Espiral de Corte Descendente
Todas as informações e carregamentos são seguros e confidenciais.
FAQ
Perguntas e respostas mais frequentes
A: Esta é a desvantagem mecânica de uma geometria de corte descendente. A mesma força descendente que protege a borda superior empurrará as fibras de madeira não suportadas para fora na parte inferior do corte, causando rasgos na face inferior. Para evitar o arrancamento da parte inferior, é necessário assegurar que a peça de trabalho está firmemente pressionada contra um painel de resíduos (MDF) fresco e não cicatrizado para fornecer apoio físico às fibras da parte inferior. Em alternativa, se as arestas superior e inferior tiverem de permanecer impecáveis, deve mudar para um [Broca de compressão]..
A: Embora seja possível, não é recomendado para mergulhos profundos. Uma vez que a broca empurra as aparas para baixo, o mergulho vertical prende o material residual imediatamente por baixo da fresa, aumentando rapidamente a temperatura da ferramenta e o risco de quebra. Utilize sempre um percurso de ferramenta em rampa (entrando no material num ângulo) para permitir que as limalhas tenham um caminho para sair.
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