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Indexable Milling Tools

Facing | Profiling | Helical | Interpolation | Pocketing | Shouldering | Slotting | Ramping

Milling tools with indexable inserts

Indexable Milling Tools are cutting tools where the cutting edge (insert) and the tool body (holder) are separate components. When the cutting edge wears down, the insert can be rotated to a fresh, sharp edge or replaced entirely, eliminating the need to discard the entire tool or resharpen it.

At Sundi, we offer a wide range of indexable milling tools designed for applications such as facing milling, profiling, shouldering, slotting, ramping, and mirror finish machining. These tools enhance productivity and efficiency. In addition to standard ISO inserts, we also provide a variety of custom inserts, including PCD inserts, MCD inserts, CBN inserts, and carbide inserts with specialized coatings. These options further enhance milling performance, catering to your specific machining needs and more demanding requirements.

PRODUITS

Fraise à surfacer en PCD

The PCD Face Milling Cutter is designed for machining non-ferrous metals and composites, offering extended tool life and superior surface finish with PCD inserts.

Indexable Face Mill (Carbide Inserts)

Sundi’s indexable face mills are ideal for roughing, semi-finishing, and finishing, offering excellent performance and tool life.

Indexable End Mill

Perfect for shoulder milling, slot milling, and cavity roughing/semi-finishing, offering excellent performance and tool life.

Indexable Slotting Cutter

Sundi’s indexable slotting cutters are ideal for keyway, through, and blind slot milling, providing high-precision slot machining.

Indexable Shell Mill

Sundi’s indexable shell mills offer high cutting depths and feed rates, making them one of the most efficient tools for roughing and semi-finishing.

Copy Mill

Sundi’s copy mills are designed for machining complex surfaces, making them ideal for 3D contour roughing in mold applications.

FAQ

Are indexable milling cutters made of tool steel?

Not necessarily. The choice of cutter body material depends on the specific application. For high-strength and high-wear-resistant applications, we offer carbide bodies. For lightweight needs, such as with PCD face milling cutters, we use 7075 aluminum alloy.

How should i choose between an indexable end mill and a solid carbide end mill?

For complex geometries, small diameters, or ultra-fine machining, a solid carbide end mill is more advantageous.

Why is aluminum alloy used as the body material for pcd face milling cutters?

Due to the high-performance characteristics of PCD tools, we typically choose 7075 aluminum alloy, which offers strength comparable to some steels but is much lighter. Its strength is sufficient to support the cutting forces during machining, without adding excessive weight. This helps improve machining efficiency.

How does the cutting angle of an indexable milling cutter affect machining quality?

Cutting angles (such as rake angle, relief angle, and main cutting edge angle) affect cutting forces, surface quality, and tool life. Proper selection of cutting angles can reduce cutting forces, improve machining efficiency, and enhance surface finish.

How can i avoid vibration during the cutting process when using an indexable milling cutter?

Measures to avoid vibration include selecting the appropriate cutting parameters, using a high-rigidity machine tool, ensuring the tool is securely mounted, and maintaining a consistent cutting load during machining.

Wuxi Sundi Precision Tools Co.,LTD

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Plaquettes PCD

Inserts PCBN

Plaquettes CBN monobloc (Massif)

Fraise PCD

Outils de perçage PCD

Alésoir PCD

Outil spécial diamant

Commodes en diamant